Solid Surface Casting
Our solid surface casting service combines craftsmanship with composite manufacturing to deliver seamless, high-performance components for demanding environments.
Using a blend of polyester resins, natural mineral fillers, and pigments, our process produces durable, non-porous, and hygienic surfaces, ideal for applications such as baths, sinks, anti-vandal sanitary ware, and architectural elements.
With a long-standing reputation for technical expertise, MPM delivers components that not only look exceptional but perform reliably over time. From design to delivery, our team works closely with you to ensure that every detail meets specifications, price, schedule, and standards.
How Do Our Solid Surface Specialists Work?
Our in-house experts bring years of experience in casting, moulding, and surface finishing. We can work from your supplied drawings, CAD data, or existing tooling, or collaborate from the concept stage to develop a cost-effective, fully engineered solution.
Depending on your component design, we use open or closed mould casting to achieve dimensional accuracy and a consistent surface finish. Each part undergoes a controlled process of curing, trimming, sanding, and polishing, ensuring a smooth, blemish-free result ready for assembly or installation.
Throughout every project, our partnership approach ensures open communication, fast decision-making, and reliable delivery from first brief to final inspection.
Why Choose Solid Surface Over Other Materials?
- Seamless Integration for Complex Designs
Solid surface casting enables the creation of joint-free, precision-formed components, eliminating seams and dirt traps common in fabricated or laminated assemblies, making them ideal for sanitary and architectural applications. - Hygienic and Non-Porous
Unlike stone, laminate, or painted GRP, solid surface is completely non-porous, ensuring long-term hygiene in environments like hospitals, custodial units, and transport washrooms. - Repairable and Renewable
Traditional materials often require replacement when damaged. Solid surface can be repaired or refinished, minimising downtime and extending product life. - Lightweight and Structurally Consistent
Compared to metals or stone, solid surface components are lighter and more uniform, improving handling, installation, and consistency without sacrificing strength. - Greater Design Freedom
Fully moulded designs allow for integrated features, complex geometry, and seamless form, offering creative flexibility that fabricated materials can’t match. - Sustainable and Long-Lasting
With extended product life, recyclable content, and reduced maintenance needs, solid surface materials support sustainable manufacturing goals and lower lifecycle costs.
Applications of Solid Surface Casting
- Commercial & Retail – Countertops, wash stations, and high-traffic installations.
- Healthcare & Mental Health Environments – Hygienic, durable, anti-ligature designs.
- Prisons & Custodial Units – Robust anti-vandal sanitary ware and fixtures.
- Schools & Education – Functional, easy-clean surfaces for learning environments.
- Architectural & Interior Projects – Bespoke shapes and seamless design integration.
BENEFITS OF SOLID SURFACE CASTING
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Durability and Longevity
Solid surface materials resist scratches, stains, and impact, maintaining their appearance and performance in high-use environments such as commercial washrooms, transport interiors, and architectural installations. -
Design Flexibility
We can cast complex shapes, integrated features, and bespoke details that traditional materials can’t easily achieve. A wide range of colours and finishes allows full design freedom. -
Non-Porous and Hygienic
Completely non-porous and seamless, solid surface materials don’t absorb moisture or harbour bacteria — making them ideal for healthcare, custodial, and public environments where hygiene is essential.
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Low Maintenance
Easy to clean with simple soap and water, solid surface components require no sealing or specialist upkeep, reducing lifetime costs for operators and end users. -
Repairable and Renewable
If damaged, solid surface products can often be sanded or refinished, restoring them to their original condition — an advantage over ceramics or coated metals. -
Environmentally Considered
We use eco-conscious production methods and can incorporate recycled content where possible. Their durability and renewability reduce waste and lifecycle impact.
FAQS
Yes - our solid surface materials are specified with fire-retardant properties to meet safety standards.
Absolutely. Solid surface materials are designed for durability and repeated use in public, commercial, and industrial environments.
We use high-performance polyester resin systems blended with mineral fillers and pigments to achieve the required strength and surface quality.
Innovate - Quality - Reliable - Team - Leaders
"In over 30 years of trading with MPM, I have never had cause to question or fault their quality and service... Backed up by quality products, service and advice, we feel confident about the future together."
Mark Turner, Product Manager, Trojan Plastics Ltd
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